Connect with us and find how
Our composite infrastructure meets your goals
Design
Iterative design and prototyping
Tooling
Custom, rapid tooling solution
Layup
Conventional and automated layup
Curing
Ovens and autoclaves
Post-processing
Finishing operations for composites
Quality
Inspection and testing
Fabheads' Composite Infrastructure
VALUE CHAIN
Our infrastructure is purpose-built for composites. From cold storage and industrial autoclaves to a high-throughput print farm and design lab, every system plays a role in delivering high-performance, production-ready parts.
Design
Iterative design and prototyping
Tooling
Custom, rapid tooling solution
Layup
Conventional and automated layup
Curing
Ovens and autoclaves
Post-processing
Finishing operations for composites
Quality
Inspection and testing
Design
Composite Design Lab
From concept sketches to detailed stress simulations, our design lab enables rapid iteration and deep engineering insight. With composite-specific modeling and high-end simulation software, we push the limits of what’s possible. We utilize industry-leading software for:
• CAD Modeling
• Finite Element Analysis (FEA)
• Static Analysis
• Thermal Analysis
• Impact Analysis
• Modal & Dynamic Analysis
• Design for Manufacturing (DFM)
Tooling
All toolings under one roof
Integrated 3D printing and CNC machining for precision molds and fixtures
3D printers
PRISM
CNC Machining
Tooling Storage
Our in-house developed pellet printers are designed for rapid tooling applications, allowing us to produce large, complex molds and fixtures with high speed and low cost. With pellet printing, we can achieve:
- Deposition rate of up to 10kg/hour
- Massive build volume of 1000 × 1000 × 500 mm
- Complex shapes not possible with conventional methods
Layup
Integrated Composite Manufacturing
Whether it’s high-pressure curing or precise resin control, we’ve got every tool in place to deliver end-to-end composite manufacturing under one roof.
Clean Rooms
3D Print Farm
AFP
Prepreg Layup
RTM Station
Winding Station
Compression Molding
Our clean rooms are designed to maintain aerospace grade environmental controls, ensuring that composite layup processes are free from contamination. Equipped with HEPA filtration and controlled humidity, these facilities provide the ideal conditions for high-quality composite manufacturing.
Curing
Advanced Curing Facilities
From autoclaves to ovens, our curing facilities ensure optimal resin performance and part integrity.
Autoclaves
Curing Ovens
Our autoclaves provide the controlled environment needed for high-performance composite curing. With precise temperature and pressure control, they ensure complete resin curing and fiber bonding, resulting in parts with superior mechanical properties.
Post Processing
Precision finish for composites
We handle complete finishing of composite parts—from precision machining to final surface treatments—ensuring they’re functional, installation-ready, and visually refined. Our capabilities include:
• CNC milling
• CNC routing
• CNC drilling
• CNC grinding
• CNC turning operations
• Surface finishing and polishing
• Painting and surface treatments
Integrated Quality Division
Quality, Certified and Measured
Quality is embedded into every layer of what we do. With ISO and AS9100-certified processes, in-house testing, and a dedicated inspection team, we ensure every composite part meets the highest standards.
Non-destructive Testing
Testing Lab
Inspection
Certified Quality Team
Advanced ultrasonic and visual inspection methods to detect internal defects without damaging the part—crucial for ensuring integrity in critical composite components.
